Product Manufacturing

Product Manufacturing

Product manufacturing is an area many product developers and inventors get victimized. Common stories of “bad runs”, causing entire shipments to be lost, critical time wasted, and orders lost. Kai Engineering can reduce these risks through our expertise, prototyping and product design services, and industry affiliates. We strive to be your one-stop solution for Product Design, Manufacturing & Marketing.

  • New Product Introduction (NPI)

    This is a standard process of getting your product from inception to its final form.

  • Design for Manufacturing (DFM), Assembly, Test and Quality

    At every stage Kai Engineering stands beside you to ensure cost-effective, error free, product launch.

  • USA and Asia Manufacturing

    Advise of the pros/cons of "Made in the USA" versus overseas manufacturing.

  • Import and Exporting Expertise and Regulations

    Our team is fluent in laws governing the distribution, transfer and sale of products in the global economy.

  • Safety and Country Specific Certifications

Plastics and Metal Tooling

We can create tips, tools, molds, fittings, and any other items needed for your manufacturer to quickly and efficiently "tool up" the assembly line to create your product.

Prototyping Soft & Hard Tooling

Hard tooling and soft tooling differ primarily in material durability and cost. Soft tooling, such as urethane, is cost-effective for smaller production runs but tends to wear out faster. Hard tooling, such as aluminum, involves a higher initial cost but provides greater durability, making it ideal for large-scale manufacturing.

SolidWorks, Pro-E, 2D and 3D drawings

(CAD) Computer Aided Design, (CAM) Computer Aided Manufacturing & (CAE) Computer Aided Engineering Software, for creating illustrations or 3D models.

3D Printing

Our in-house 3D printing ensures your project is completed quickly, accurately, and to the highest standards.

Injection Molding

Injection molding is a manufacturing process that involves injecting molten plastic into a custom mold, rapidly cooling it to solidify the material, and efficiently producing large quantities of parts at a low cost per unit.

Diecast

This process closely resembles injection molding but typically utilizes metal instead of plastic to produce durable, high-quality metal components.

Packaging

KAI Engineering can assist with packaging design and creation services, delivering a complete, end-to-end solution for your product development needs.