Product Development Example

Doris Range Pads
Doris is a homemaker & mother who had an idea to keep her stove clean. DORIS RANGE PADS were just an idea when Doris called us.

Doris received a completely turn-key service, from development and manufacturing, to marketing the product. We built her website, found fulfillment and distribution, and brought this inventors product to life, and to market!

Kai Engineering is a full service product development firm. With over 200 years of combined experience in all facets of product development, manufacturing & marketing.

Music Enhancer | VR Sound Device
Music Enhancer Device, the M.E. - by Kai Engineering, to create "virtual reality audio" with enhanced definition.

To illustrate the care and expertise of Kai Engineering's design, please watch the video below. The quality was revered by such legends as 10-time Grammy award winner Alvin Chea, 6-time Grammy award winning producer & audio engineer Mauricio Guerrero, country star Hannah Rose, legendary bassist Rudy Sarzo, song writer & producer Joe Diblasi and Paul Jackson, best know for his work with Michael Jackson, Beyoncé, American Idol, the Tonight Show & more...

M.E. Review Video

Professional Audio Headphones
The headphones are military grade and originally used to block out noise on aircraft carriers. KAI design the electronics to include a metronome with audio Bluetooth. The development team challenges were sourcing the right Bluetooth technology that would provide high-quality audio and one button control.

Mouthguard Impact Sensor
The mouthguard has been equipped to detect, store and measure an impact. The development challenges were designing a mouthguard with a cavity to house electronics, water-proofing and to charge wirelessly. KAI's development team developed the hardware, embedded software, phone app and server software required for over the air upgrade and stats.

Data Tracking Golf Ball
This is a golf ball with sensors for detecting direction, speed, G-force and altitude. The development challenges was sourcing an established golf ball manufacture to agree to embed the electronics into their golf ball. KAI's team developed the hardware, software and phone app.

Robotic Helping Hands
This is an industrial design of a robotic machine that can do tasks that a regular person can do with their hands. The machine is used in the restaurant and manufacturing industry. KAI's team consulted with the client and came up with a proof of concept design and a working prototype.

Pro Guitar Amplifier
This is a replica of a famous 1950's valve guitar amplifier. KAI designed the electronics, and custom cabinet. The development challenges were sourcing parts that are not in production anymore and finding the right transformers, speakers, and materials that would meet the client's requirements.

Customer Sensors for Sports, Medicine and Military
These are the custom sensor that can detect g-force, temperature, direction, speed, altitude, sound and much more. They can be embedded into wearables and hermetically sealed. They can withstand high molding temperatures. KAI develops custom hardware that can be designed into most everyday wearable products. This PCBs are wireless and can be controlled by Bluetooth and Wifi mobile apps. They are powered by LiON batteries using the latest battery charging technology.

Automatic Filling Machine
This is an industrial machine used to fill and seal cartridges for the tobacco industry. The machine is capable of filling 10K cartridges a day. KAI's team sourced the right manufacturing partner, programmed, retrofitted and designed custom tooling that met the customer requirement and exceeded their expectations.

16 Channel Portable Recorder
This 16 channel digital recorder can plug directly into a sound mixing board and record each instrument and vocal on a separate track then mixed with any DAW. KAI's team developed the hardware, industrial design firmware, PC application, Wi-Fi, and over the air upgrade capabilities.

Vape and E-cigarettes
Vape and E-cigarettes are now becoming very popular. KAI's team has developed several version from small compact to full-featured. KAI has designed vape product that meet the strictest industry and medical requirements.