For an added layer of realism, the teeth of the skull were crafted from durable steel. The engineering team even went a step further by using the steel teeth to conduct a real-world test—biting down on tree branches to leave actual bite marks. This experiment was carried out to mimic the type of force the Bigfoot might have applied when interacting with its environment, adding a new dimension to the project and helping create a scientifically grounded portrayal.

Bigfoot Skull
The producer of a hit TV series approached KAI Engineering with a unique and exciting request: to create a life-size replica of a Bigfoot skull based on the most scientifically accurate evidence available. Drawing from recent research and expert analysis, KAI Engineering was tasked with crafting a model that not only captured the essence of the legendary creature but also adhered to detailed scientific findings.

The skull was meticulously designed using advanced 3D printing technology to ensure that every feature and dimension reflected the latest paleontological theories and physical data. After the initial print, the team at KAI Engineering applied a specialized finishing process to give the skull an aged, weathered look, mimicking how it might appear after centuries of exposure to the elements. This process involved using techniques to create realistic textures, adding cracks, discoloration, and subtle imperfections, enhancing the authenticity of the final product.